Multipart Die Design for Bladeless Fan Housing Using the Tube Deforming Simulation

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dc.authorid0000-0002-9263-3336
dc.authorid0000-0002-5887-8807
dc.contributor.authorKaracan, Kivanc
dc.contributor.authorKacar, Ilyas
dc.contributor.authorYildirim, Sefa
dc.date.accessioned2026-01-24T12:31:02Z
dc.date.available2026-01-24T12:31:02Z
dc.date.issued2025
dc.departmentAlanya Alaaddin Keykubat Üniversitesi
dc.description.abstractTube deforming is a sheet metal manufacturing process that requires significant plastic deformations. It offers a potential to produce fast and burr-free tube deformation for bladeless fan housing. In this study, a multipart die and punch have been designed to facilitate this process. Finite element method-based simulations are performed to analyze the tube deformation of AA7075-T6. To enhance the accuracy of the simulation, two hardening models are combined. The combined rule involves a bilinear isotropic hardening model, characterized by its linear nature, and Chaboche's kinematic hardening model, which exibits a nonlinear nature. The raw parameters are determined using regression on the uniaxial tensile test data and low cycle fatigue data. The raw parameters are calibrated using inverse analysis and multi-objective genetic algorithm to specialize them in the tube deformation process where the deformation path is cyclic. The plasticity model is constituted of Hill48 yield criterion, the combined hardening rule, and associated flow rule. The novelty of this study is that the model parameters for the tube deformation process, which has a more complex deformation pattern, are acquired using only the data obtained from tensile and low cycle fatigue tests which are simpler to conduct. Additionally, linear and nonlinear models are combined for more accuracy and the calibrated parameters are established. The force-moment requirement and material flow path are also presented.
dc.identifier.doi10.1007/s13369-024-09743-7
dc.identifier.endpage18376
dc.identifier.issn2193-567X
dc.identifier.issn2191-4281
dc.identifier.issue22
dc.identifier.scopus2-s2.0-85209112346
dc.identifier.scopusqualityQ1
dc.identifier.startpage18355
dc.identifier.urihttps://doi.org/10.1007/s13369-024-09743-7
dc.identifier.urihttps://hdl.handle.net/20.500.12868/5606
dc.identifier.volume50
dc.identifier.wosWOS:001354840600001
dc.identifier.wosqualityQ2
dc.indekslendigikaynakWeb of Science
dc.indekslendigikaynakScopus
dc.language.isoen
dc.publisherSpringer Heidelberg
dc.relation.ispartofArabian Journal For Science and Engineering
dc.relation.publicationcategoryMakale - Uluslararası Hakemli Dergi - Kurum Öğretim Elemanı
dc.rightsinfo:eu-repo/semantics/closedAccess
dc.snmzKA_WoS_20260121
dc.subjectBilinear isotropic hardening
dc.subjectChaboche model
dc.subjectOptimization
dc.subjectLow cycle fatigue
dc.subjectCombined hardening
dc.subjectGenetic algorithm
dc.titleMultipart Die Design for Bladeless Fan Housing Using the Tube Deforming Simulation
dc.typeArticle

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