Design and discrete optimization of hybrid aluminum/composite drive shafts for automotive industry

dc.authorid0000-0002-3204-6746
dc.contributor.authorBeylergil, Bertan
dc.date.accessioned2026-01-24T12:26:37Z
dc.date.available2026-01-24T12:26:37Z
dc.date.issued2021
dc.departmentAlanya Alaaddin Keykubat Üniversitesi
dc.description.abstractFiber reinforced composites have been widely used in automotive industry since they offer significant weight reduction, low manufacturing and tooling cost, and better integration of parts compared to metal counterparts. In this study, design optimization of a hybrid aluminum/composite drive shaft subjected to torsion was carried out using ANSYS Workbench with ACP module. The numerical validation of finite element (FE) model was carried out by means of theoretical, experimental, and numerical studies in the literature. The ply material, lay-up orientations, and thickness of aluminum layer were considered as design variables. The geometric parameters in design were the length and inner diameter of the drive shaft. Two important design constraints, the minimum first mode natural frequency and design torque, were considered to satisfy the design requirements of a rear-wheel drive shaft used in automotive industry. The optimum design variables were determined by using screening method. The optimum design parameters (length, inner diameter, ply angle, and material) were presented in tabular form. Compared to nonoptimized scenario, the optimized solution reduced the cost of the hybrid composite drive shaft about 30% without ignoring the design requirements.
dc.identifier.doi10.36909/jer.v9i3A.8815
dc.identifier.endpage263
dc.identifier.issn2307-1877
dc.identifier.issn2307-1885
dc.identifier.issue3B
dc.identifier.scopus2-s2.0-85114168904
dc.identifier.scopusqualityQ4
dc.identifier.startpage248
dc.identifier.urihttps://doi.org/10.36909/jer.v9i3A.8815
dc.identifier.urihttps://hdl.handle.net/20.500.12868/4818
dc.identifier.volume9
dc.identifier.wosWOS:000693243300016
dc.identifier.wosqualityQ4
dc.indekslendigikaynakWeb of Science
dc.indekslendigikaynakScopus
dc.language.isoen
dc.publisherAcademic Publication Council
dc.relation.ispartofJournal of Engineering Research
dc.relation.publicationcategoryMakale - Uluslararası Hakemli Dergi - Kurum Öğretim Elemanı
dc.rightsinfo:eu-repo/semantics/closedAccess
dc.snmzKA_WoS_20260121
dc.subjectHybrid
dc.subjectAluminum/composite drive shaft
dc.subjectDesign
dc.subjectDirect optimization
dc.subjectFinite element analysis
dc.subjectWeight
dc.subjectCost
dc.titleDesign and discrete optimization of hybrid aluminum/composite drive shafts for automotive industry
dc.typeArticle

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